Building Bridges Safely: Encardio Rite’s Pioneering Bridge Monitoring Projects Across the Globe

In January 2018, Colombia's Chirajara Bridge collapse during construction became a wake-up call for civil engineers worldwide. It highlighted the catastrophic consequences of inadequate bridge monitoring and maintenance. The failure, which resulted in multiple fatalities, was traced to design flaws and a lack of continuous monitoring that could have provided early warnings. Such incidents are a stark reminder of the importance of proactive bridge monitoring in preventing disasters. 

At Encardio Rite, we understand that bridge monitoring plays a critical role in ensuring the safety, integrity, and longevity of infrastructure. With the rise of new technologies, our monitoring systems are equipped to provide real-time data, enabling rapid interventions and preventing catastrophes like the Chirajara collapse.

 

Understanding Bridge Monitoring: Why It Matters 

Bridges face several critical risks throughout their lifespan. Monitoring enables us to track the following issues: 

  • Scour: Scour occurs when water flow erodes soil around bridge foundations, compromising stability. According to a study by the American Society of Civil Engineers (ASCE), scour is the leading cause of bridge failure in the United States. To mitigate this, scour monitoring systems use sonar-based sensors to measure erosion depth and alert engineers before structural integrity is compromised. 
  • Corrosion: Over time, materials like steel are prone to oxidation, which reduces load-bearing capacity. Corrosion monitoring systems, equipped with electrochemical probes, track corrosion rates in real-time, enabling engineers to take preventive measures before structural degradation occurs. 
  • Excessive load impacts: Unanticipated heavy loads from traffic, seismic activity, or extreme weather can induce stresses beyond design thresholds. Engineers monitor these impacts through load and strain gauges, allowing for load adjustments and maintenance scheduling to avoid catastrophic failures. 

These risks, if left unchecked, can lead to severe structural failures and even catastrophic collapses. Our bridge monitoring helps detect early signs of distress, enabling timely maintenance and minimizing risks to public safety. 

Structural Health Monitoring (SHM) involves collecting data on parameters like stress, vibration, inclination, and temperature, ensuring engineers can make informed decisions about maintenance and operations. Bridge monitoring improves both the safety and the lifespan of infrastructure. 

Read more: Insights from the Top 5 Bridge Monitoring System Projects in the USA

 

Encardio Rite's Bridge Monitoring Technologies 

At Encardio Rite, we offer a comprehensive suite of advanced bridge monitoring technologies designed to address a wide range of challenges. 

  • Scour and Corrosion: Known as "silent threats" to bridge stability, scour and corrosion are among the primary causes of bridge failure, particularly for bridges with foundations in or near water bodies. Scour occurs when the soil around the foundation erodes due to water flow, weakening the support structure. Corrosion, on the other hand, deteriorates the steel components, compromising the bridge's load-bearing capacity. 
  • Scour monitoring systems: Magnetic and sonar sensors provide reliable solutions for monitoring scour depth around bridge foundations. These sensors can detect changes in the soil and provide real-time updates to prevent failure due to foundation erosion. 
  • Corrosion monitoring systems: Embedded probes provide real-time data on the rate of corrosion in critical structural components. By continuously monitoring corrosion levels, engineers take timely actions to protect the bridge's integrity. 

Read more: Bridge Monitoring Sensors: Types and Applications

 

Instrumentation: 

  • Piezometers: Piezometers monitor groundwater levels and help assess foundation stability, particularly in bridges with underwater supports. 
  • Inclinometers and Extensometers: These instruments are crucial for tracking lateral and vertical displacements, helping to identify any unwanted shifts in bridge components. 
  • Tilt Meters and Strain Gauges: Tilt meters monitor deck and truss movement, while strain gauges measure the internal stresses experienced by bridge components. 
  • GNSS (Global Navigation Satellite System): GNSS sensors monitor the precise position of bridge components, allowing for real-time detection of any structural shifts or movements. 
  • Laser Scanners and Total Stations: Laser scanners and total stations provide accurate geometric data of bridge components, enabling precise monitoring of deformations or misalignments. 
  • Accelerometers: Accelerometers measure the vibration levels of bridges, which can indicate their dynamic responses to loads such as traffic or seismic activity. 
  • Data loggers and RF dataloggers: High-speed data loggers and RF dataloggers help in effective data collection and transmission. These ensure that monitoring data is efficiently collected and transmitted, even in remote or harsh conditions. 
  • Real-time alerts and remote access through Proqio: Proqio, our infrastructure data intelligence platform, aids in remote monitoring and real-time alerts. Proqio offers enhanced capabilities over traditional web-based systems, enabling engineers to access, visualize, and analyze data from any location and respond immediately to detected anomalies. 

Read more: [Case Study] Bogibeel Bridge: Asia’s Second Longest Rail-Road Bridge

 

Key Encardio Rite bridge monitoring projects worldwide 

- Harry W. Nice Memorial Bridge (Maryland, USA): We utilized strain gauges, tilt meters, and crack meters to monitor the health of the Harry W. Nice Memorial Bridge during construction. Our real-time data acquisition system allowed authorities to track the bridge's condition effectively, minimizing safety risks. 

- I-78 Easton Road Bridge (Pennsylvania, USA): This project involved monitoring the settlement and rotation of bridge piers. We used inclinometers and extensometers to track lateral and vertical displacements, helping to identify potential issues before they could compromise the structure. 

- Stonecutters Bridge (Hong Kong): Monitoring the bridge's deep foundations was a unique challenge in this project. We deployed digital inclinometers and piezometers to monitor soil conditions and ensure the bridge's stability under dynamic loads. 

- Bogibeel Rail-Cum-Road Bridge (India): As Asia's second-longest rail-road bridge, the Bogibeel Bridge required meticulous monitoring during its construction. We implemented a comprehensive monitoring system that included inclinometers to detect lateral movements, strain gauges for stress monitoring, and piezometers to track groundwater pressure. Our real-time monitoring ensured stability throughout construction and into operation. 

- Central Kowloon Route (Hong Kong): The Central Kowloon Route is a dual three-lane trunk road aimed at reducing traffic congestion in Kowloon. We played a critical role in monitoring the project's tunneling phase, which posed risks to the surrounding infrastructure. We provided inclinometers, piezometers, and strain gauges to ensure both the new and existing structures remained stable. 

Our global footprint and advanced technological suite have helped address challenges ranging from foundation stability in rivers to monitoring deep piers under high loads, emphasizing our reliability in enhancing bridge health. 

Read more: [Case Study] Bridge Monitoring – Harry W. Nice Memorial Bridge

 

Future of Bridge Monitoring 

The future of bridge monitoring lies in the increasing adoption of AI-driven analytics and predictive maintenance solutions. AI can process large volumes of monitoring data to identify subtle patterns that may indicate emerging issues, enabling engineers to take preventative action before minor problems evolve into significant threats. 

We are actively working towards incorporating AI into our monitoring solutions and embracing digital twins to create virtual replicas of infrastructure for predictive analysis. 

Bridge monitoring is critical for ensuring the safety and longevity of infrastructure. As technologies advance rapidly, civil engineers, consultants, contractors, and asset owners need to adopt advanced monitoring solutions. 

Contact us to learn more about our bridge monitoring solutions and how we can enhance your projects. 

 

FAQs

1. Why is bridge monitoring essential?

Bridge monitoring is crucial for ensuring the safety, integrity, and lifespan of bridges. Continuous monitoring helps in early detection of structural issues, allowing for timely maintenance and preventing catastrophic failures, as highlighted by incidents like the Chirajara Bridge collapse. Proactive monitoring can prevent issues caused by factors like scour, corrosion, and excessive loads.

2. What risks do bridges face that monitoring can help mitigate?

Bridges face several risks, including scour (erosion of soil around foundations), corrosion of materials like steel, and stresses from excessive loads due to traffic, weather, or seismic activity. Monitoring these factors allows engineers to take preventative measures and address potential issues before they escalate.

3. How does Encardio Rite address scour in bridge monitoring?

Encardio Rite employs sonar-based sensors to measure erosion depth around bridge foundations. By tracking these changes in real-time, engineers receive alerts if the foundation's integrity is at risk, allowing them to take necessary preventative actions.

4. What solutions does Encardio Rite offer for corrosion monitoring?

Encardio Rite’s corrosion monitoring systems use electrochemical probes to monitor corrosion rates in bridge components in real-time. This approach enables engineers to identify and address corrosion before it compromises the structural integrity of the bridge.

5. What types of sensors are included in Encardio Rite’s bridge monitoring systems?

Encardio Rite’s bridge monitoring systems incorporate a wide array of sensors, including:

  • Piezometers for groundwater level monitoring
  • Inclinometers and extensometers for detecting displacements
  • Tilt meters for tracking movement of the bridge deck or trusses
  • Strain gauges for monitoring internal stress
  • GNSS sensors for precise location monitoring
  • Laser scanners and total stations for detailed geometric data
  • Accelerometers for measuring vibrations due to loads or seismic activity

6. What role does Proqio play in bridge monitoring?

Proqio is Encardio Rite's data intelligence platform for infrastructure monitoring. It allows for real-time data visualization, analysis, and alerts. Engineers can remotely access data from any location and respond promptly to any detected anomalies, enhancing the overall safety and management of bridge health.

7. What are some key bridge monitoring projects by Encardio Rite?

Some of Encardio Rite's significant bridge monitoring projects include:

  • Harry W. Nice Memorial Bridge (Maryland, USA) – Monitored with strain gauges, tilt meters, and crack meters for real-time condition tracking.
  • I-78 Easton Road Bridge (Pennsylvania, USA) – Used inclinometers and extensometers to monitor settlement and rotation of bridge piers.
  • Stonecutters Bridge (Hong Kong) – Implemented inclinometers and piezometers for deep foundation monitoring under dynamic loads.
  • Bogibeel Rail-Cum-Road Bridge (India) – Comprehensive monitoring with inclinometers, strain gauges, and piezometers during construction.
  • Central Kowloon Route (Hong Kong) – Used inclinometers, piezometers, and strain gauges to monitor stability of both new and existing structures.

8. How is AI used in modern bridge monitoring systems?

AI is becoming integral in bridge monitoring, enabling predictive maintenance by identifying patterns in data that indicate potential issues. Encardio Rite is working on incorporating AI to further enhance predictive maintenance capabilities, allowing engineers to address concerns before they become critical.

9. What is a digital twin, and how can it benefit bridge monitoring?

A digital twin is a virtual replica of a physical structure, allowing engineers to simulate and analyze real-world conditions digitally. By adopting digital twins, Encardio Rite enables engineers to foresee maintenance needs and predict how a bridge might respond to different stressors over time.

10. How does Encardio Rite monitor bridge components located in or near water?

For bridge components near water, Encardio Rite uses piezometers to monitor groundwater levels, sonar and magnetic sensors for scour, and corrosion monitoring probes to ensure structural integrity, making these systems robust for underwater or riverine environments.

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